Super Deep Penetrating Shaped Charges (SDP Charges) for the H-1 Perforating Gun System
The SDP H-1 Gun Perforating charges are premium charges that specifically fit the application of the perforation of oil and gas wells. The charges specifically design with higher engineering standards to provide guaranteed and capable perforation in the toughest well environments. The Super Deep Penetrating Shaped Charges (SDP Charges) specifically designed for the H-1 perforating gun provide superior performance with guaranteed and capable hydrocarbon recovery in conventional and unconventional formations. Material: The Super Deep Penetrating Shaped Charges (SDP Charges) are made with top-quality materials that are specifically chosen based on the strength and energy yield that they exhibit. The charge constituents are normally made with top-grade explosives and specialized metals such as steel and alloys of copper. They are selected based on the factor that they perform at elevated-temperature and pressure environments and they exhibit superior cutting capabilities.
• Diameter: Customized exactly to the H-1 Perforating Gun system
• Length: Precision-controlled relative to explicitly set needs
• Explosive Composition: Composed with the highest detonation efficiency and energy transfer
• Energy Output: Assigned to do a specific output of energy that matches the perforation operation
• Sensitivity: Tuned specifically to the individual detonation needs at shifting downhole environments
• Tensile Strength: Capacitating it to bear rigorous pressures of the deep well environments
Shaped Charge Information
API Performance of Shaped Charges
Gun OD
(in) [mm]
Type
Explosive Weight
(g)
Explosive
Type
Tested Gun OD (in) [mm]
Shot Density (spf) [spm] | Phasing
Casing OD
(in) [mm]
Entry Hole
(in) [mm]
Penetration
(in) [cm]
Data Type
Shaped Charges for the H-1Perforating System
2-3/4 [70]
Super Deep Penetrating Charge
12.0
HMX
2-3/4 [70]
6 [20] | 60°
4-1/2 [114]
0.36 [9.14]
31.90 [81.03]
API RP 19B
Super Deep Penetrating Charge
16.0
HMX
2-3/4 [70]
6 [20] | 60°
4-1/2 [114]
0.38 [9.65]
35.94 [91.29]
API RP 19B
Super Deep Penetrating Charge
18.0
HMX
2-3/4 [70]
6 [20] | 60°
4-1/2 [114]
0.41 [10.41]
36.22 [92.00]
API RP 19B
3-1/8 [79]
Super Deep Penetrating Charge
19.0
HMX
3-1/8 [79]
6 [20] | 60°
4-1/2 [114]
0.38 [9.65]
45.89 [116.56]
API RP 19B
Super Deep Penetrating Charge
21.0
HMX
3-1/8 [79]
6 [20] | 60°
4-1/2 [114]
0.42 [10.67]
44.19 [112.24]
API RP 19B
Super Deep Penetrating Charge
22.7
HMX
3-3/8 [86]
6 [20] | 60°
4-1/2 [114]
0.46 [11.68]
41.17 [104.57]
API RP 19B
3-3/8 [86]
Super Deep Penetrating Charge
19.0
HMX
3-1/8 [79]
6 [20] | 60°
4-1/2 [114]
0.38 [9.65]
45.89 [116.56]
API RP 19B
Super Deep Penetrating Charge
21.0
HMX
3-1/8 [79]
6 [20] | 60°
4-1/2 [114]
0.42 [10.67]
44.19 [112.24]
API RP 19B
Super Deep Penetrating Charge
22.7
HMX
3-3/8 [86]
6 [20] | 60°
4-1/2 [114]
0.45 [11.43]
42.21 [107.21]
API RP 19B
Super Deep Penetrating Charge
26.0
HMX
3-3/8 [86]
6 [20] | 60°
4-1/2 [114]
0.41 [10.41]
50.05 [127.13]
API RP 19B
API results listed above are based on tests of conventional shaped charges
Production Processes
The Super Deep Penetrating Shaped Charges (SDP Charges) are produced through a series of careful fabrications. The charge constituents are first molded with the help of cutting-edge precision casting technology in a manner that ensures the exact dimension required of the H-1 perforating gun. The molded constituents are then loaded with the high-energy explosives with careful attention toward ensuring consistency and reliability of the charge behavior. The charges are then subjected to a rigorous curing cycle in a manner that firms the explosive constituents. The charges are fine-tuned with the help of precision machining techniques and rendered compatible with the perforating gun system. The charges last get subjected to a set of tests at the quality assurance level in a manner that ensures they meet strict industry standards.
Quality Test & Inspection
They conduct thorough testing and inspection of every SDP charge throughout the entire manufacturing cycle in an effort to assure that they meet the highest standards of safety, performance, and reliability. They comprise
• Dimensional Accuracy Tests: Confirming that the charge perfectly matches the H-1 perforating gun system.
• Explosive Performance Tests: Tests of detonation velocity and energy output.
• Pressure and Resistance against Impact: Submit the charge against harsh weather and environment.
• Compatibility Tests: Verification that the charge perfectly interacts with the perforating system.
• Leakage Tests: Checking that there aren't any faults that might hinder the charge's operation.
• Safety Certifications: Meeting world standards and regulations of safety of explosive commodities
Each SDP charge has a final audit with a detailed report of the quality and a customer assurance report.
Key Features
• Superior Detonation Performance: Delivers stable and predictable perforation behavior.
• Customizable Size and Power Capacity: Tailored to suit individual needs of a well.
• Enhanced Durability: Constructed with wear and rust-resistant build that will weather the toughest of tests.
• High Reliability: Provides a trustworthy solution either of a shallow and a deep well perforation.
• Compatibility: Designed specifically to be fully compatible with the H-1 perforating gun system.
Industry Applications
Super Deep Penetrating Shaped Charges (SDP Charges) find major application within the Oil and Gas sector in the perforating operation during the course of the production and exploration processes. Super Deep Penetrating Shaped Charges (SDP Charges) play an integral part in the development of the wellbores such that the hydrocarbons within the reservoir may be recovered. The Super Deep Penetrating Shaped Charges (SDP Charges)' susceptibility has rendered them fit for:
• Oil Wells: For drilling the horizontal and vertical oil wells
• Gas Wells: Effective in maturing the gas reservoir.
• Hydraulic Fracturing: Applied with fracking techniques to maximize the yield of the well.
• Unconventional Reservoirs: Super Deep Penetrating Shaped Charges (SDP Charges) also excelled in unconventional shale oil or shale gas reservoirs.
Packaging and Storage
Super Deep Penetrating Shaped Charges (SDP Charges) will be packed with a lot of care in a way that will keep them in an integral and stable state during shipping and warehousing. The individual charges will be packed in containers that will not subject the charges to physical shock and charge pollution during shipping and warehousing. The containers will be weather-resistant and will maintain the contents of the charges in an integral state during shipping. Super Deep Penetrating Shaped Charges (SDP Charges) also need to be warehoused in a cold and dry environment with no sources of shock and of heat. Good warehousing will keep the charges active and safe until they will be necessitated to be used.
Shipment
Shipment of Super Deep Penetrating Shaped Charges (SDP Charges) is done with the highest regard for procedures of safety and in line with the area and world at large regulations of shipping of explosive compounds. They transport the Super Deep Penetrating Shaped Charges (SDP Charges) in specially modified containers that are within the regulations of the hazardous compounds. The shipping schedules are flexible and based on the customer needs. The customer will be given a track code that will be utilized in the real-time tracking of the orders. The shipping also includes the required relevant safety documents in order to clear customs with ease.
