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Super Deep Penetrating Shaped Charges (SDP Charges) for Scalloped Hollow Carrier Guns_1.png

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Super Deep Penetrating Shaped Charges (SDP Charges) for Scalloped Hollow Carrier Guns

The SDP Charges are specifically designed with the use of Scalloped Hollow Carrier Guns in the petroleum and natural gas industry in consideration. The charges provide superior performance with depth and penetration accuracy in the most rugged of downhole environments. The charges are configured to optimize the efficiency of the perforation in the vertical and the horizontal system of the wellbore and provide a reliable solution with respect to the improvement of the hydrocarbon flow rates and the minimal damage of the well.
The unique scallop design of the hollow carrier gun achieves a higher charge energy output and possesses the abilities of higher focused and penetrating perforations and thus is ideally suitable in complex and unconventional formations and complex borehole configurations.

product details

Material

SDP charges incorporate stronger and superior-quality materials that equate strength with accuracies. The explosive charge is typically constructed with specially synthesized chemical explosives and the carrier metals like steel alloys and copper that offer stronger strength and shock and temperature resistance. The used materials are with a design of providing a satisfactory detonation speed and clean cutting with higher accuracies and durable output regardless of the harsh temperature and pressurized environment of the drilling of the deep borewells.

Specifications

Diameter: Customizable in line with Scalloped Hollow Carrier Gun specifications

Length: Tailored exactly to fit existing needs

Explosive Composition: Custom-designed formulation with the highest detonation efficiency

Energy Output: Engineered with greatest depth penetration and highest hydrocarbon recovery

Pressure Resistance: Engineered to sustain the harsh pressures of the deep well environment

Compatibility: Perfectly compatible with the use of Scalloped Hollow Carrier Guns

Tensile Strength: Unrivalled strength of tensile strength and fracture at abusive downhole conditions

	Shaped Charge Information			API Performance of Shaped Charges
Gun OD (in) [mm]	Type	Explosive Weight (g)	Explosive Type	Tested Gun OD (in) [mm]	Shot Density (spf) [spm] \| Phasing	Casing OD (in) [mm]	Entry Hole (in) [mm]	Penetration (in) [cm]	Data Type
Shaped Charges for Scalloped Hollow Carrier Guns
1-9/16 [40]	Super Deep Penetrating Charge	3.5	HMX	1-9/16 [40]	6 [20] \| 0°, 60°	2-3/8 [60]	0.20 [5.08]	12.68 [32.21]	API RP 19B
2 [51]	Super Deep Penetrating Charge	4.0	HMX	2 [51]	6 [20] \| 60°	2-7/8 [73]	0.21 [5.33]	19.05 [48.39]	API RP 19B
2 [51]	Super Deep Penetrating Charge	7.0	HMX	2 [51]	6 [20] \| 60°	2-7/8 [73]	0.29 [7.37]	26.07 [66.22]	API RP 19B
2-1/2 [64]	Super Deep Penetrating Charge	12.0	HMX	2-1/2 [64]	6 [20] \| 60°	3-1/2 [89]	0.33 [8.38]	31.26 [79.40]	API RP 19B
2-3/4 [70] & 2-7/8 [73]	Super Deep Penetrating Charge	12.0	HMX	2-3/4 [70]	6 [20] \| 60°	4-1/2 [114]	0.36 [9.14]	31.90 [81.03]	API RP 19B
	Super Deep Penetrating Charge	16.0	HMX	2-3/4 [70]	6 [20] \| 60°	4-1/2 [114]	0.38 [9.65]	35.94 [91.29]	API RP 19B
	Super Deep Penetrating Charge	18.0	HMX	2-3/4 [70]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	36.22 [92.00]	API RP 19B
	Super Deep Penetrating Charge	18.0	HMX	2-7/8 [73]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	36.22 [92.00]	API RP 19B
3-1/8 [79]	Super Deep Penetrating Charge	21.0	HMX	3-1/8 [79]	6 [20] \| 60°	4-1/2 [114]	0.42 [10.67]	44.19 [112.24]	API RP 19B
	Super Deep Penetrating Charge	22.7	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.46 [11.68]	41.17 [104.57]	API RP 19B
	Super Deep Penetrating Charge	21.0	HMX	4-1/2 [114]	12 [39] \| 135/45°	7 [178]	0.37 [9.40]	35.97 [91.36]	API RP 19B
3-3/8 [86]	Super Deep Penetrating Charge	19.0	HMX	3-1/8 [79]	6 [20] \| 60°	4-1/2 [114]	0.38 [9.65]	45.89 [116.56]	API RP 19B
	Super Deep Penetrating Charge	21.0	HMX	3-1/8 [79]	6 [20] \| 60°	4-1/2 [114]	0.42 [10.67]	44.19 [112.24]	API RP 19B
	Super Deep Penetrating Charge	22.7	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.45 [11.43]	42.21 [107.21]	API RP 19B
	Super Deep Penetrating Charge	26.0	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	50.05 [127.13]	API RP 19B
4 [102]	Super Deep Penetrating Charge	21.0	HMX	3-1/8 [79]	6 [20] \| 60°	4-1/2 [114]	0.42 [10.67]	44.19 [112.24]	API RP 19B
	Super Deep Penetrating Charge	22.7	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.45 [11.43]	42.21 [107.21]	API RP 19B
	Super Deep Penetrating Charge	26.0	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	50.05 [127.13]	API RP 19B
	Super Deep Penetrating Charge	38.5	HMX	4 [102]	4 [13] \| 90°	5-1/2 [140]	0.44 [11.18]	62.81 [159.54]	API RP 19B
	Super Deep Penetrating Charge	21.0	HMX	4-1/2 [114]	12 [39] \| 135/45°	7 [178]	0.37 [9.40]	35.97 [91.36]	API RP 19B
	Super Deep Penetrating Charge	38.5	HMX	4-1/2 [114]	5 [16] \| 60°	7 [178]	0.46 [11.68]	55.70 [141.48]	API RP 19B
4-1/2 [114]	Super Deep Penetrating Charge	26.0	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	50.05 [127.13]	API RP 19B
	Super Deep Penetrating Charge	21.0	HMX	4-1/2 [114]	12 [39] \| 135/45°	7 [178]	0.37 [9.40]	35.97 [91.36]	API RP 19B
	Super Deep Penetrating Charge	38.5	HMX	4-1/2 [114]	5 [16] \| 60°	7 [178]	0.46 [11.68]	55.70 [141.48]	API RP 19B
4-5/8 [117]	Super Deep Penetrating Charge	26.0	HMX	3-3/8 [86]	6 [20] \| 60°	4-1/2 [114]	0.41 [10.41]	50.05 [127.13]	API RP 19B
	Super Deep Penetrating Charge	21.0	HMX	4-1/2 [114]	12 [39] \| 135/45°	7 [178]	0.37 [9.40]	35.97 [91.36]	API RP 19B
	Super Deep Penetrating Charge	38.5	HMX	4-1/2 [114]	5 [16] \| 60°	7 [178]	0.46 [11.68]	55.70 [141.48]	API RP 19B
7 [178]	Super Deep Penetrating Charge	38.5	HMX	7 [178]	12 [39] \| 135/45°	9-5/8 [245]	0.40 [10.16]	49.60 [125.98]	API RP 19B

Production Processes

SDP charge making of Scalloped Hollow Carrier Guns involves a series of careful and regulated processes of manufacturing. Manufacturing of the carrier body starts with machining of the body with strict parameters with the aid of the advanced methods of casting and forging. The hollow interior of the body is subsequently loaded with precision with the aid of the application of the application of high-energy explosives. This is followed with curing of the charge so that the charge substance becomes stable and maintains the stability of the charge during usage. The charge is finally fitted with a specialized shield against the development of any injury during carrying and shipping.

Post-assembly, each charge also undergoes strict tests of quality. Precise machining and measuring tools are utilized so that the entire constituents lie within strict dimensionality standards of accuracy. Compatibility with Scalloped Hollow Carrier Guns also tests with each charge and followed with a series of detonation tests that ensure the standards of the performance.

Quality Test & Inspection

The highest standards of quality and safety are assured with each SDP charge rigorously tested at every stage of the manufacturing cycle. This involves:

Dimensional Accuracy: Ensuring that the charge accurately fits and fits perfectly within the rifle carrying system.

Detonation Testing: Verification that the charge has the appropriate penetration and energy yield.

Pressure and shock resistance: Measuring the charge strength in harsh environments

Compatibility Testing: Seamless Integration with the Scalloped Hollow Carriagem Gun

Leakage and Integrity Tests: Tests that reveal any faults that will impede the charge operation.

Safety Compliance: The charges are compared with world standards of explosive commodities with the shipping and handling certification that it needs.

Key Features

Deep Penetration: Perfected specifically to provide excellent perforation of deeper and pressurized wells.

Efficient Energy Transfer: Delivering the highest output of energy with a comprehensive and detailed perforation with minimal wellbore injury.

Scalloped Design: The hollow carrier gun design has a clear outline that maximizes the charge effectivity and the overall perforation process efficiency.

Long-Lasting Durability: Design with the harsh downhole environment and stable and predictable operation in mind.

High Compatibility: Compatibles with Scalloped Hollow Carriers with highest reliability and highest precision.

Industry Applications

The SDP charges have large application within the petroleum and natural gas industry and specifically within the perforating of conventional and unconventional reservoirs. The charges specifically application within:

Hydraulic Fracturing: Incorporated with fracking techniques applied to create the highest-quality fractures in the recovery of hydrocarbons.

Unconventional Reservoirs: Well-suited for harsh environments such as shale oil and shale gas formations.

High-Pressure Wells: Most suitable for application in deep wells that require tremendous resistance against pressure.

Exploration and Production: Essential for drilling and completing oil and natural gas wells to optimize flow rates and productivity.

Packaging and Storage

SDP charges are packed with great regard paid to safety and integrity. They are sealed in shock-proof boxes and packed with careful attention not to allow any shock-induced deterioration and contamination. The package ensures that the charges will not deteriorate during shipping and storage. They need to be stored in a cold and dry place and not near sources of moisture and heat. The correct procedures of safety need to be followed during the handling and not allowing any detonation that will be involuntarily caused.

Shipment

Due to the risky nature of the substance, SDP ships with strict follow of the rules and regulations of the safety during the transport. They ship with specially conditioned containers that follow the entire relevant rules of the hazards of the substance. Shipping guarantees that the relevant safety documents travel with the charges and clear customs with ease. Depending on the desire of the customer, flexible shipping schedules may be scheduled and the customer receives the track and trace detail so that they get real-time shipping status.