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Special-shaped Copper Extrusions for Electrical and Electronics Industry
Material
• High-Quality Copper Alloys: Generally, either C11000 or C10200 copper alloys are utilized, which are highly conductive electrically as well as highly resistant to corrosion.
• Copper-Phosphorus Alloys: In those with enhanced strengths, these are also used in terminals as also in connectors.
Specifications
• Custom Shapes: Offered in a variety of profile shapes from rectangular, square, and rounded, to specialized cross-section shapes specifically designed in order to meet the specialized requirements of the application.
• Tolerances: Parts are constructed with high dimensional tolerances as little as ±0.1mm in a bid to be highly accurate with flawless fit in making connections electrically.
• Surface Finish: The extrusions are available in a variety of finishes, i.e., matte, polished, or anodized as preferred by the client.
Production Processes
1. Material Preparation: The preheat is conducted on high-purity copper billets at suitable extrusion temperatures.
2. Extrusion Process: The pushing of copper material at high pressure through a die in a bid to form a shape.
3. Cooling and Cutting: The copper that is just extruded is cooled, then cut into a given length.
4. Post-Processing: Additional activities like straightening, cutting to dimensions, as well as surface treatment are conducted in order to attain the final product.
Quality Test & Inspection
• Electrical Conductivity Testing: The copper extrusions are conducted on a conductive basis in a bid to meet industrial requirements.
• Dimensional Inspection: The dimensions are measured with great care in order to achieve specified dimensions as also tolerances.
• Visual Inspection: All the extrusions are thoroughly inspected on a surface basis, i.e., crack, which can affect its functionality.
Key Features
• Excellent Conductivity: Great quality copper ensures high electric as well as thermal conductance, ideal for power transfer.
• Customization: Available in a range of shapes and sizes in order to address design requirements in electric and electronics industries.
• Corrosion Resistance: The inherent resistance of copper to corrosion ensures reliable operation in adverse environments.
Industry Applications
• Electrical Connectors and Terminals: Implemented in high-performance terminals, high-performance connectors, as well as high-performance high-conductive power with little resistance.
• Busbars and Conductive Elements: Ideal power distribution networks in communications, automotive, as well as alternative energy sectors.
• Electronics Manufacturing: Utilized in manufacturing highly durable as well as highly reliable critical devices.
Packaging and Storage
Copper extrusions are wrapped in protective material, either in shrink wrap or in cardboard, in order not to cause surface damage. Store in a dry, controlled temperature room in order not to oxidize and be functional in the long run.
Shipment
We offer secure guaranteed shipping as well as domestic as well as overseas deliveries. All shipments are traceable in order to deliver orders securely as well as on a timely basis.