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Special-shaped Copper Extrusions for Automotive Industry
Material
• Copper Alloys: Primarily C11000 or C10200 with high electric conductivities that are very tough in demanding automotive usages.
• High-Strength Copper Alloys: Some high-tensile-strength copper alloys are also used in those in requirement of increased toughness in a move towards satisfying industrial requirements.
Specifications
• Custom Profiles: In a wide range of profiles from U-profiles, L-profiles, to specialized geometrics that can be tailored suitable for a variety of automotive parts.
• Precise Tolerances: Engineered with high-tolerance production, generally in ±0.1mm in a bid to be compatible with automotive units.
• Surface Treatment Options: Surface finishes with brushed, polished, or with a coat that is anti-corrosive in order to enhance durability.
Production Processes
1. Material Selection: Copper billets are chosen for their purity and conductivity to ensure high performance in automotive applications.
2. Extrusion Process: The copper is melted and propelled through a specialized die in order to form a shape. The extrusion process ensures that material does not loose its structural form.
3. Cutting and Cooling: The cooled copper is cut into a specified length with high precision in each component.
4. Finishing: Additional straightening work, cutting into dimensions, as well as surface treatment is done on the final product.
Quality Test & Inspection
• Electrical Testing: Every component is tested in order to establish that its electric conductibility is at automotive level.
• Dimensional Verification: Dimensional checks are stringent in order to align each component with design specification.
• Visual Inspection: A critical optical examination is conducted in order to inspect surface defects in terms of scratches or oxidation.
Key Features
• Enhanced Conductivity: The electric conductive and high energy transfer properties in copper extrusions are crucial in electric automotive systems.
• Customization: Available in a range of profile as well as dimensions that can be easily fit into vehicle structures.
• Corrosion Resistance: Copper’s inherent resistance to corrosion ensures long-lasting performance, even in challenging automotive environments.
Industry Applications
• Automotive Electrical Systems: Implemented in wires, terminals, and connectors to achieve perfect electric operation as well as safety.
• Power Distribution: Ideal for power distribution units that are busbars and relays in a vehicle.
• Vehicle Control Systems: Extremely vital in ensuring efficient functioning of electric as well as communications infrastructure in vehicles as well as trucks.
Packaging and Storage
To prevent damage, pack securely in material that will keep them in good condition, i.e., in bubble pack, in durable boxes. Keep in dry, controlled environments not to oxidize.
Shipment
We offer local guaranteed quick delivery as well as international delivery. All orders are trackable in order to facilitate quick as well as secure delivery of quality material.