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Cold-forged or Cold-extruded Brake Pistons
Material
Our brake pistons are made of steel alloys or alloys of aluminum, selected for durability, lightness, and for resisting corrosion. The materials guarantee that the pistons can endure extreme temperature and pressure in braking systems. The utilization of special alloys for improved wear and fatigue for durability in operation is also made.
Specifications
Material Type: Steel / Aluminum Alloy
Dimensions: Customized size based on customer demand
Pressure Rating: Suitable for High-Pressure Brake Systems Up to 3000 PSI
Temperature Range: Operates between a temperature of -40°C and a temperature of +150°C.
Surface Finish: Smoothened, polished surface for reducing abrasion and friction.
Customization: Available in various designs for various braking systems (i.e., multi-piston, single piston designs)
Production Processes
Cold Forging/Cold Extrusion: The process of cold-forge, a room temperature material forming process, starts here. The process is a material strengthening process and material loss minimizing, so a cost savings and environmental-friendly manufacturing process.
Precision Machining: The pistons, when shaped, undergo precision machined for stringent requirements. The process provides a fine tolerance and a polished finish, assuring that the pistons can slide in exactly into brake assemblies.
Heat Treatment: In a few instances, these pistons undergo heat treatment in an effort to make them more hard and resilient, so that they can sustain multiple cycles of high pressure.
Surface Treatment: For anti-corrosion and for improved wear-resistance, an anodic plating of a protective material in a traditional chrome is given on the pistons.
Quality Test and Inspection
Pressure Testing: Brake pistons of each batch are rigorously pressurized in a test in an effort to test its braking stress tolerance so it won't buckle and fail.
Dimensional Inspection: Pistons receive dimensional inspections for accuracy on new test machines in a attempt to have an ideal brake system fit.
Corrosion Testing: Salt spray and environmental testing are conducted to verify the pistons' resistance to corrosion over time.
Leakage and Test of Strength: For security and durability, a test is conducted on pistons for potential leakage and for durability test under excessive stress.
Key Features
High Strength and Long-Term durability: The cold-forge and cold-extrusion process yields exceptional material properties, which make sure the pistons can last in extreme braking system environments.
Corrosion-Resistant: Protective paint gives enhanced environmental shielding, which promises lasting durability.
Precision Fit: Produced in exact tolerance, assuring a perfect fit for an assortment of brake assemblies.
Efficient Performance: Optimal shape and fine surface finish reduce friction, which leads to improved operation of the brake system.
Industry Applications
Automotive Industry: Implemented in motorbikes, vans, and automobiles for maximum braking power.
Commercial Vehicles: For resilient and secure braking systems for heavy-duty buses and trucks.
Industrial Machinery: Implemented in excavator braking systems, mining machinery, and other heavy machinery.
Performance Vehicles: For racing and sport cars needing maximum braking power.
Packaging and Storage
Each brake piston is carefully packed in protective material so it won't sustain an injury on its journey. Pistons should be stored in cool, dry environments in a position which prevents a risk of material breakdown or rusting. Appropriate storage environments help in keeping great functionality of the pistons for a long time.
Shipment
We ensure on-time and secure cold-forced or cold-extruded brake piston exportation anywhere in the world. We have different modes of export, including air, sea, and land cargo, for urgent and large quantity exportations. We track each export for on-time and secure delivery, along with due documentation and custom clearance.